Over 10 years of our work, we have managed to combine all existing modern branches of global dentistry within a single network. Based on our experience, it was decided that a smile from the “Sa-Nata” clinic network brand should be unique and created under the close supervision of our specialists. It should also allow us to carefully and independently select all materials and equipment for the production of orthopedic restorations.
That is why “Sa-Nata” has its own digital dental laboratory “SA-NATA Dynasty,” which brings together the best team of dental technicians — true masters of their craft and artists. In the fabrication of orthopedic restorations, our technicians are also assisted by carefully selected innovative equipment from the global modern market. One of our indispensable tools is the German milling and grinding machine Sirona Inlab MC5.
To create an individual orthopedic crown, a project must first be developed — a digital model of the crown designed in a specialized computer program. After the project is approved by specialists, the modeled crown is sent for milling using the Sirona Inlab MC5 grinding unit. Based on the previously created 3D model, the milling machine cuts the future crown from a special blank.
The functionality of the Sirona Inlab MC5 milling unit fully meets the needs of a modern digital dental laboratory. With this grinding machine, we are able to process inlays, veneers, and dental crowns made of zirconia dioxide or glass-ceramic. Additionally, the Sirona Inlab MC5 performs milling of abutments, bridges, and even removable dentures.
Zirconium dioxide is processed through dry milling and then undergoes the sintering process in a special furnace. As a result, we obtain an almost finished crown that only requires artistic refinement — giving it color and a natural texture. The Sirona Inlab MC5 milling unit is also used for milling temporary orthopedic restorations. For such restorations, “wet” milling is used, meaning the process involves the use of water.
The use of the Sirona Inlab MC5 grinding and milling machine in the process of creating orthopedic restorations in the laboratory provides the advantage of high precision and significantly reduces production time.
All processes — from receiving the order to fitting the finished orthopedic restoration — are closely interconnected. One link cannot exist without another. Therefore, when discussing milling, it is impossible not to mention such a modern method as CAD/CAM technology for crown fabrication.
CAD/CAM is a digital method that automates the process of creating dental restorations. Thanks to CAD/CAM technology, the design of the restoration is modeled in electronic format. Simply put, prosthetics using CAD/CAM technology is computer modeling of the future restoration and its production controlled by a computer.
The fabrication of an orthopedic crown using CAD/CAM technology takes place in 4 stages:
1. Scanning the patient’s oral cavity using the Primescan Dentsply Sirona intraoral scanner. The scanner captures information from the area of future prosthetic work and converts it into a digital model displayed directly on the screen.
2. Modeling or project creation. Based on the obtained digital 3D model, the specialist studies it on the computer, selects prosthetic options, adjusts the shape of the future crowns, their surface relief, and wall thickness. At this stage, it is possible to compare the initial and intermediate modeled results with the patient and approve the project.
3. Milling using the Sirona Inlab MC5 grinding unit. The created digital model is sent to the milling machine, where all settings and parameters are configured. The milling unit processes the crown from a blank according to the specified parameters. The processing includes cutting, polishing, and grinding of the structure.
4. Final stage: sintering of the crown in a special furnace, artistic finishing by the dental technician, and fitting of the completed restoration by the patient.
Accuracy and perfection of the final result (ideal fit in size)
Faster production time, as the number of required visits to the prosthodontist is significantly reduced
The patient has the opportunity to personally observe the manufacturing process
Creation of orthopedic restorations of any shape, complexity, and from any type of material.
In our network of dental clinics, everything is thought out to the smallest detail, and most importantly — we constantly improve our knowledge and keep up with global innovations and trends! Every step we take in working with a patient is carefully considered and expertly planned.
We wish each of you who dreams of achieving your perfect smile to feel confident in the hands of true professionals!
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